Penerapan Metode Lean Gainsharing Dalam Upaya Peningkatan Kesejahteraan Kinerja Karyawan Dengan Meningkatkan Produktivitas

Untuk menghasilkan produk ataupun jasa yang baik maka diperlukan proses produksi serta karyawan yang handal dan untuk meningkatkan produktivitas sebuah Perusahaan ialah dengan meningkatkan produktivitas seluruh karyawan. Untuk menciptakan produktivitas yang tinggi maka perlu diperhatikan faktor-faktor apa saja yang mempengaruhi produktivitas kerja karyawan. Karyawan akan memperoleh insentif dari biaya penghematan yang diperoleh dari meminimasi jumlah waste, sistem pemberian insentif yang diberikan dengan menggunakan metode Gainsharing dimana insentif yang diberikan kepada karyawan dikarenakan peningkatan produktivitas. Penggunaan VALSAT dapat memetakan waste dan mempermudah dalam pembuatan proses perbaikan. Pada pembobotan detail mapping dengan metode VALSAT diperoleh tiga tools yaitu pada Proces Activity Mapping, Quality Filter Mapping dan Supply Chain Response Matrix. Proses produksi Perusahaan digambarkan melalui Big Picture Mapping. Waste Unnappropriate Process, Inventory dan Defect merupakan waste berpengaruh pada proses produksi, guna meningkatkan produktivitas Perusahaan dengan memberikan dua Alternatif perbaikan yaitu dengan memberikan pelatihan bagi karyawan dan memberi tim pengawas untuk mengawasi proses produksi. Dari hasil perbaikan didapatkan peningkatan produktivitas. Penghematan biaya yang diperoleh Perusahaan sebesar Rp 22.946.015 dan dilakukkan pembagian insentif berdasarkan Metode Gainsharing sebesar 30% untuk Perusahaan dan 70% untuk karyawan

Perbaikan Kualitas Proses Thermoforming Round Drinking Cups menggunakan FMEA

PT PPA merupakan perusahaan yang memproduksi plastik kemasan thermoformed. Salah satu produk yang dihasilkan dan menjadi objek pada penelitian ini yaitu round drinking cups. Pada proses produksi round drinking cups terdapat banyak produk defect yang dihasilkan. Proses yang menghasilkan defect paling banyak yaitu proses thermoforming. Defect yang sering terjadi pada proses thermoforming yaitu defect diameter tidak standar dan meleyot. Adanya defect akan menimbulkan kerugian bagi perusahaan karena produk defect memerlukan rework dan sebagian harus dibuang. Penelitian ini dilakukan untuk mengurangi defect diameter tidak standar dan meleyot. Pendekatan yang digunakan pada penelitian ini yaitu menggunakan failure mode and effect analysis (FMEA). Dari data defect yang telah dikumpulkan, kemudian dilakukan penentuan defect yang menjadi prioritas perbaikan menggunakan pareto chart, selanjutnya dilakukan identifikasi penyebab-penyebab defect menggunakan cause and effect diagram dan dilakukan analisis lebih lanjut menggunakan 5 whys untuk mengidentifikasi akar penyebab defect. Hasil analisis akar penyebab defect menunjukkan terdapat 6 akar penyebab defect diameter tidak standar dan 23 akar penyebab defect meleyot. Kemudian dari akar penyebab yang telah diidentifikasi dilakukan penilaian risiko menggunakan FMEA dengan mempertimbangkan efisiensi dan downtime yang terjadi pada mesin thermoforming. Rekomendasi perbaikan diberikan berdasarkan analisis FMEA dengan nilai RPN tertinggi. Pada penelitian ini didapatkan hasil RPN tertinggi pada defect diameter tidak standar dan meleyot disebabkan permasalahan pada valve forming. Rekomendasi yang diberikan untuk mengurangi permasalahan tersebut yaitu melakukan pengecekkan valve forming, melakukan pengecekkan komponen dan pencatatan kondisi mesin secara periodik, serta meningkatkan kinerja karyawan melalui pelatihan maupun pemberian motivasi. Apabila ketiga rekomendasi tersebut diterapkan, maka diperkirakan terjadi penurunan defect diameter tidak standar sebesar 20%, dan penurunan defect meleyot sebesar 15%

Pengukuran Kualitas Layanan dengan Higher Education Performance (Hedperf) dan Higher Education Service Quality (Hiedqual)

Kualitas layanan merupakan kunci sukses dalam pemasaran dan bisnis strategi. Peningkatan kualitas layanan terhadap perguruan tinggi merupakan hal yang perlu mendapatkan prioritas, karena kualitas layanan berhubungan erat dengan peningkatan keuntungan kompetitif. UMAHA merupakan universitas swasta di Sidoarjo. Sejak didirikan tahun 1998 hingga 2015 animo masyarakat terhadap UMAHA terus mengalami peningkatan hal ini ditunjukkan dengan semakin meningkatnya jumlah mahasiswa yang mendaftar. Namun disisi lain masih terjadi keluhan-keluhan terhadap pelayanan akademik. Berdasarkan hal tersebut, maka pengukuran kualitas layanan pendidikan yang akurat sangat penting dilakukan untuk mendapatkan gambaran yang lebih baik dan menjadi pedoman dalam melakukan suatu perbaikan. Item-item dalam penelitian ini diadaptasi dari instrumen HEdPERF dan HiEdQUAL. Pengukuran kualitas layanan dalam penelitian ini akan dilakukan dengan responden dosen, staf administrasi dan mahasiswa sebagai pelanggan perguruan tinggi. Kuesioner digunakan untuk memperoleh data, berupa harapan dan persepsi. Teknik pengambilan sampel yang digunakan dalam penelitian ini adalah cluster sampling. Data yang diperoleh dianalisis dengan menggunakan uji validitas dan uji reliabilitas. Kualitas layanan akan di ukur dengan menggunakan model diskonfirmasi SERVQUAL, yang mendefinisikan kualitas dalam hal perbedaan yang muncul antara harapan pelanggan dan persepsi layanan yang sebenarnya. Hasil perhitungan skor SERVQUAL untuk ketiga responden, menunjukkan masing-masing item belum dapat memenuhi harapan pelanggan. Hal ini ditunjukkan dengan hasil perhitungan semua item yang bernilai negatif

A multi layer recency frequency monetary method for customer priority segmentation in online transaction

Customer segmentation is a critical step toward appropriately differentiating services to different customers. One common way of segmenting customers is by using what is called Recency, Frequency, Monetary (RFM) approach, where customers are classified based on the recency of their transactions as well as how often they purchase goods and services and how much money they spent. However, this approach is not able to fairly differentiate customers especially when it comes to the cases where old customers have decreased or stopped their purchases and the new customers just started buying. In order to overcome this, we proposed what is called Multi Layer Recency, Frequency, and Monetary (MLRFM) approach. In this approach, we divide time periods into multiple layers and the recency, frequency, and monetary values are analyzed considering these different segments. Our numerical examples show that this multi layer approach can provide a good alternative for the companies that sell products online and customers are behaving very dynamically

Product quality as competitive priority: Its relationship with total quality management implementation in Indonesia-SCOPUS version

Literature has widely reported the increase of firms competitive advantage resulted from better product quality. However, in some industries product quality does not escalate competitive advantage significantly. Competitive priority stemmed from product quality is presumed to be the driving factor of Total Quality Management (TQM) implementation. This study investigates how product quality as competitive priority influences the implementation of TQM. The results explain the divergence of TQM implementation among manufacturing firms. Empirical data from 152 manufacturing firms in Indonesia are analyzed using structural equation modeling (SEM). The results indicate that product quality as competitive priority affects TQM implementation positively. In addition, the structural model shows that the relationship between product quality as competitive priority and firm performance is fully mediated by Total Quality Management. The contribution of this study is providing explanation why some firms are more receptive toward Total Quality Management than the others. The strong positive relationship between Total Quality Management and firm performance suggests that, whether the manufacturing firms have product quality as their competitive priority or not, they need to recognize the impact of Total Quality Management on firm performance

Peningkatan Produktivitas Usaha Kecil Menengah Kerupuk Udang Melalui Perancangan Pengeringan Dan Pengemasan

The purpose of this research is to make a prototype for shrimp crackers process in the small industries. Thereare some processes to make shrimp crackers but the critical process is drying crackers. In fact, shrimpcrackers were usually drying under sunheat. Drying shrimp crackers process needs long time, not hiegenis,and unpredictable weather. This machine was designed to dry shrimp crackers easier, faster, and hiegenis.Prototype can dry shrimp crackers indoor. Otomation applied for drying and packing system to keepproduction rate. This system can increase production rate until 23%

Optimasi Produksi dan Distribusi di Perusahaan Gas Cair dengan Menggunakan Linear Programming dan Algoritma Cross Entropy

Banyak industri telah mengalami peningkatan atau perbaikan pada sistem produksi dan distribusi melalui global supply chain management. Sampai saat ini pun, masalah integrasi optimasi sistem produksi dan distribusi demi perbaikan kedua sistem tersebut masih menjadi tantangan bagi dunia industri, termasuk industri kimia. Oleh sebab itu, dilakukan penelitian optimasi kedua sistem tersebut. Untuk pengoptimalan sistem produksi, dilakukan pendekatan dengan linear programming. Sedangkan untuk pengoptimalan sistem distribusi menggunakan algoritma cross entropy. Pengoptimalan sistem distribusi dilakukan dengan mempertimbangkan jumlah permintaan dan jumlah produk yang dihasilkan oleh pihak produksi. Hasil yang didapatkan setelah penggunaan pendekatan ini adalah terdapat peningkatan profit yang cukup signifika

The relationship between organisational culture and firm performance: an empirical study on Indonesian manufacturing firms

The impact of organisational culture on firm performance has been well documented. Previous studies on the impact of organisational culture derived from its national culture have been conducted in homogenous cultures. Little attention has been given to the impact of organisational culture derived from Indonesian culture on firm performance. Indonesias subcultures may not be represented in the national culture. This study examines the impact of organisational culture on firm performance among Indonesia manufacturing firms. Results from 152 organisations confirm that organisational culture has significant effect on firm performance. Only individualism and uncertainty avoidance significantly impact firm performance. The implication is that, even in a country with many subcultures, firms top management still need to pay attention to the impact of national culture at organisational level. Furthermore, since Indonesia has a very low score on individualism, managers need to create a conducive and rewarding environment for individuals to contribute

Job Assignment Problem on Online Transportation Order Using Hungarian Algorithm

The more advanced a civilization is, the higher the mobility of its population. It takes a means of transportation that can answer the needs of the community. Currently, online transportation is an option in answering public transportation needs. The uniqueness of the online transportation business is that passengers can place orders anytime and anywhere. On the other hand, the driver can also be active/available anytime and anywhere. This causes problems in fulfilling orders, providers must consider various factors such as the time and distance of the driver to get to the pick-up location in determining which driver is assigned to fulfill the order. This study simulates order assignment using the Hungarian method, Minimum Value of Selected Factor in Data Collection, and random assignment. From the test results, it is known that the highest average pick-up duration and pickup distance are obtained using the random method and the lowest average using the Hungarian method. The highest average time to determine the assignment is obtained by the Hungarian method, while the smallest is the random method. Based on these results, it can be concluded that the Hungarian method is better than the other two methods

Four Phases Quality Function Deployment (QFD) by Considering Kano Concept, TIME and Manufacturing Cost

Each company must carry out product development to maintain or build sales. Relationship between specifications and parameters of quality products to the wishes of the customer is an important consideration in doing product development. Product development methods QFD (Quality Function Deployment) has been widely applied in industry to maximize customer satisfaction based on quality, cost, time and other, become source of constraints. Quality, time and cost are important factors for a company to maintain existency of the company in the industry. This study will provide customer deployment requirements to consider not only the quality factors are more often a point of view assuming the successful development of a product, but also on the factors of time and cost. Factors to be considered in stages creating new products or improving old products are not only detailed data about the four phases of phasing as product planning, product design, process planning, process control and planning is needed, but also a complete view of the overall technical response . The final integration of the four phases of QFD is influential in producing and marketing the products. Team of product development must plan how to design new products to exploit existing technical response. Matters relating to the quality characteristic and the voice of stakeholders is very relevant and should be well understood and thoroughly. Technical approach to a more detailed response can lead a team of product developers to pay attention to the changes of each phase to obtain the allocation of resources for each of the responses are perfectly